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Woodward launches a new generation of gas turbine control systems to help the energy industry improve quality and reduce costs

July 29,2025

Introduction

As the global energy landscape continues to transform, the power industry has a growing demand for intelligent, efficient, and low-cost power generation control systems. Woodward has launched a new generation of gas turbine control systems to optimize overall operating performance, simplify maintenance processes, and help achieve carbon reduction targets. This solution can help energy companies effectively control operating costs while improving power generation efficiency, and ensure compliance and system reliability.


Intelligent control architecture drives performance upgrades

The core of the new generation system adopts an intelligent control architecture that is suitable for various types of gas turbines, whether using traditional fuels or new energy gases. The system is equipped with high-speed processors, enhanced I/O modules, and advanced control algorithms to achieve precise management of combustion processes, temperature changes, and load regulation.


At the same time, the system has modular hardware and scalable software, which is suitable for new projects and can also seamlessly upgrade existing equipment. With predictive control and real-time diagnostic functions, operators can effectively avoid sudden failures and thermal shocks and improve operational stability. In addition, the system's built-in cybersecurity mechanism meets security standards such as NERC CIP and ISA/IEC 62443, comprehensively improving the protection capabilities of critical infrastructure.


Intelligent monitoring and data analysis to improve management efficiency

In addition to core control functions, Woodward also provides a full set of monitoring and data analysis tools to predict and evaluate operating conditions based on machine learning and historical data, and promptly discover hidden dangers such as unstable combustion, component aging or system deviation.


Users can view key operating indicators, including equipment health status, efficiency level and emission performance, through an intuitive dashboard. The system can also automatically generate fault records and maintenance plans, support condition-based maintenance strategies, and reduce unnecessary maintenance.This data-driven management method not only extends equipment life, but also significantly reduces maintenance costs and maximizes operation and maintenance efficiency. It seamlessly connects with the SCADA/DCS system to provide a centralized intelligent management platform for power plants.


Sustainable operation and fuel diversity in parallel

The new system also has a high degree of fuel adaptability and can support a variety of clean energy sources such as natural gas, hydrogen mixed fuels and synthetic gas to ensure stable combustion performance and meet emission regulations.


As countries have successively promoted carbon reduction policies, the system's low-emission control capabilities are particularly outstanding. It can monitor and adjust NOx and CO emissions in real time to achieve the optimal configuration of the gas-air ratio, thus taking into account both environmental protection and efficiency. In addition, the system has made technical preparations for the future co-firing of hydrogen and the integration of renewable gases, helping power companies achieve green transformation. With Woodward's global service network, this solution has become a key support for the future of zero-carbon electricity.


Conclusion:

Woodward's new generation of gas turbine control systems combines cutting-edge control technology and practical applications to provide excellent control performance, intelligent diagnosis and sustainable development capabilities. Whether it is a system upgrade or a new power station, this product provides customers with reliable, efficient and future-oriented solutions. It not only reflects Woodward's technical strength in the field of control systems, but also highlights its positive role in promoting the development of global clean energy.

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