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Foxboro integrates wireless technology to promote intelligent upgrade of industrial asset management

July 28,2025

Introduction

In the context of digital transformation, efficient asset management has become the key for industrial enterprises to improve performance, reduce costs and extend equipment life. As a core brand of Schneider Electric, Foxboro actively introduces wireless communication technology and integrates it into the automation control and instrumentation platform. Through wireless means, Foxboro has created a scalable, secure and intelligent asset management framework, which effectively improves asset visibility, optimizes maintenance strategies, and provides strong support for the move towards Industry 4.0.


Wireless infrastructure enables real-time visualization of asset status

Foxboro's wireless system enables non-invasive and continuous monitoring of key equipment such as pumps, valves, compressors and turbines. With wireless sensors that support ISA100 and WirelessHART protocols, real-time data collection can be achieved even without large-scale shutdown or wiring.


This wireless mesh network structure not only significantly reduces installation costs and time, but also ensures the integrity and stability of data transmission. Each node in the network has two-way communication capabilities, which can maintain high reliability even in complex industrial environments.


The deployed wireless sensors can continuously collect key indicators such as vibration, temperature, pressure and flow, and build a centralized asset monitoring system, so that operators and maintenance personnel can respond quickly based on real-time data, detect abnormal signs of equipment in time, and avoid further expansion of faults.


Fusion of predictive maintenance and intelligent analysis

Another highlight of the Foxboro wireless system is its high compatibility with the predictive maintenance platform. The data collected by wireless sensors can be seamlessly connected to the EcoStruxure Asset Advisor or Plant Resource Manager (PRM) platform, and with the machine learning model and historical data analysis, accurate prediction of potential equipment failures can be achieved.


Compared with traditional regular or passive maintenance modes, this condition-based maintenance (CBM) method can effectively extend equipment life, improve safety and reduce the risk of sudden downtime. For example, after detecting abnormal vibration of the motor bearing, the system can generate maintenance instructions in advance to avoid major equipment damage. In addition, the cloud wireless system supports remote diagnosis and mobile alarm functions, allowing engineers to monitor the operating status of equipment anytime and anywhere, especially for factories located in remote or dangerous areas, avoiding the inconvenience and risks brought by traditional inspections.


Security, Scalability and Return on Investment Advantages

Foxboro's wireless system is designed with high network security in mind, using multi-layer security mechanisms, including encrypted communication, authentication and secure gateways, to ensure that control system data is not leaked even during wireless transmission.


The system is also highly scalable and can integrate hundreds of devices in large factories or multi-site deployments. Whether adding sensors to old systems or fully deploying wireless networks in new factories, Foxboro's architecture can achieve smooth expansion and upgrades.


At the same time, Foxboro's wireless products are backward compatible and have extended lifecycle features. Users can upgrade the system without replacing existing hardware, ensuring that asset management solutions are sustainable and have return on investment value.


Conclusion

By deeply integrating wireless communication technology into automation systems, Foxboro empowers industrial enterprises to achieve real-time control of asset status and intelligent operation and maintenance. Its solutions not only support predictive maintenance, but also have high scalability and security, which perfectly fits the transformation goals of Industry 4.0. From reducing maintenance costs to improving equipment reliability, Foxboro is leading asset management into a new era of digitalization.

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