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Yokogawa launches new generation distributed control system to comprehensively improve industrial operation efficiency

June 27,2025

Introduction

As the digital transformation of industry continues to accelerate, the demand for smarter, faster and more integrated control systems is growing. As a global leader in industrial automation and process control, Yokogawa has launched a new generation of distributed control systems (DCS). The system is designed to provide users with real-time visualization, flexible configuration capabilities and higher response efficiency, marking another major leap forward in industrial automation technology.

 

Enhanced real-time performance and system scalability

The core of Yokogawa's new DCS lies in its high-performance architecture designed for real-time control. Through efficient processing units and advanced communication buses, the system can respond to operational changes in milliseconds, providing field personnel with more precise control and monitoring capabilities.

In addition, the system supports modular expansion, and users can start with small-scale configuration according to actual needs and gradually expand as the process expands. Whether in small or medium-sized factories or large petrochemical or power generation facilities, stable operation can be ensured. Its highly reliable redundancy mechanism also ensures that the system can continue to operate even in the event of hardware failure.

 

Multi-protocol compatibility and built-in cybersecurity mechanism

One of the highlights of the new generation of DCS is its wide protocol compatibility and strong interoperability. The system supports a variety of industrial communication standards, including OPC UA, Modbus, PROFIBUS and EtherNet/IP, enabling it to seamlessly connect to various third-party devices, sensors and industrial software platforms.

More importantly, the system has been designed with cybersecurity in mind and fully complies with the IEC 62443 standard. The system is equipped with multiple security protection measures, including user authentication, role-based permission management and encrypted communication channels, to fully prevent illegal access and potential network threats and ensure the security of key data and equipment.

 

AI-enabled intelligent control and predictive maintenance

Another major breakthrough of Yokogawa's new DCS is the integration of artificial intelligence and predictive analysis technology. The system can detect operating anomalies, predict equipment failure trends, and provide intelligent decision-making support to operators through AI algorithms, thereby achieving a shift from "passive response" to "active prevention". This shift significantly reduces the rate of unplanned downtime and extends the service life of key assets.

In terms of user experience, the system has also fully optimized the operating interface. The human-machine interface (HMI) adopts the concept of human factors engineering design, providing clear and customizable dashboards, real-time trend curves and configurable alarm systems to help operators stay highly alert in complex working conditions and reduce the risk of misoperation.

 

Conclusion

The new generation of distributed control systems launched by Yokogawa this time fully demonstrates its continuous pursuit of innovation and operational excellence. By integrating real-time control capabilities, intelligent interconnection mechanisms and AI-driven prediction functions, the system provides industrial users with stronger operational control, higher safety and more significant efficiency improvements. In the context of the continuous development of industrial automation, this DCS will undoubtedly become an important engine leading the change.

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